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Introducing our innovative tire recycling solution, specifically designed to cater to the needs of medium to large-scale projects. This environmentally sustainable and economically viable method takes discarded tires, which are often considered a waste problem, and turns them into useful materials.
Tire recycling is a complex process that involves various stages to ensure the efficient and environmentally friendly disposal of used tires.
Supernova’s tire recycling solutions encompass cutting-edge technology and innovative approaches to address the challenges associated with tire disposal. From the initial collection and sorting of used tires to the shredding, granulation, and refining processes, Supernova’s solutions are designed to deliver high-quality recycled materials while minimizing environmental impact.
With an impressive capacity that surpasses 10 tons per hour, we provide a cutting-edge solution that ensures efficient and sustainable tire recycling.
With an output capacity of up to 60 tons per hour, it suits both small and large-scale operations effectively.
Our plant minimizes process waste through meticulous design, maximizing resource utilization and reducing environmental impact.
Quick replacement of wear parts ensures uninterrupted production, minimizing downtime.
We guarantee high purity in recycled rubber and steel, meeting stringent quality standards and maximizing returns.
By diverting tires from landfills and incineration, we reduce carbon emissions and conserve natural resources, fostering a cleaner future.
In this real-life industrial process, used tires are transformed into three valuable end products:
Used tires are shredded into smaller pieces using specialized machinery. This process helps in breaking down the tire into manageable sizes for further processing.
The shredded tires undergo a crumbing process where they are ground into even smaller particles, typically ranging from a few millimeters to a few centimeters in size.
Pyrolysis is a thermal decomposition process where tires are heated in the absence of oxygen to break them down into their constituent elements such as oil, gas, and carbon black. These byproducts can be further refined and used as fuel, chemicals, or construction materials.
This process involves breaking the chemical bonds in the rubber to make it more pliable and reusable. It helps in restoring the rubber’s elasticity and reducing its brittleness.
The crumbed or shredded rubber can be used in various applications such as playground surfaces, athletic tracks, and rubberized asphalt for road construction.
Used tires contain steel wires that can be reclaimed through magnetic separation processes and reused in various industries such as construction and manufacturing.
Some used tires are shredded and processed into tire-derived fuel, which can be used as a supplemental fuel in cement kilns, pulp and paper mills, and other industrial applications.